Petroleum and Chemical Equipment Manufacturing Industry Maintains 40% Growth Rate in 2006

The year of 2006 has passed. This year is very encouraging for the petroleum and chemical equipment manufacturing industry. It has ushered in the spring breeze that the Party Central Committee has revitalized the equipment manufacturing strategy and a series of supportive policy measures, and has achieved real results. High-growth operating performance. In order to review the impressive performance achieved during the extraordinary year, and to summarize the shortcomings in the industry, we provided a reference and suggestion for the development of the “Eleventh Five-Year Plan” in 2007 and this document. Years of inventory articles to readers.
2006 results 2006 is the first year of the "Eleventh Five-Year Plan". It is also the first year for the promulgation and implementation of the strategy for the revitalization of the equipment manufacturing industry in China. It has the epoch-making significance of inheriting the past. According to Cai Weici, vice president of the Federation of Machinery Industry, the economic performance of the entire industry in 2006 was relatively good, showing six characteristics: First, the industry's operating speed rebounded sharply and returned to the high-speed area; second, the overall quality of operations. Better, economic growth is faster than growth in production and sales; Third, rapid growth in key industries, industrial structure trends are encouraging; Fourth, industrial structure continues to optimize progress, technological progress continues to make progress; Fifth, export growth is higher than imports, trade deficit Rapid reduction; Sixth, investment growth tends to drop at a high level, and capacity expansion remains strong.
From the point of view of the petroleum and chemical equipment manufacturing industry, following the good trend of the previous years, the industry's operating performance in 2006, such as industrial added value, sales revenue, profits, and exports, has maintained a rapid growth of over 40%. At the same time, the industry has also made important progress in independent innovation, localization, upgrading and adjustment of product structure, and industrial clusters. The three major petroleum and chemical equipments identified by the Central Government have achieved encouraging results in 2006: Offshore oil and gas projects are equipped with 9,000-meter oil drilling rigs, 300,000-ton floating production and storage tankers, and 300,000 tons of giant oil tankers, etc. ; million tons of ethylene has 640,000 tons / year ethylene cracker compressor, 300,000 tons / year polypropylene loop reactor and 720,000 tons / year ethylene cold box, one million tons of PTA project has a full set of process software packages Successfully developed; coal chemical equipment is equipped with 60,000 air separation, 2,000 tons of coal liquefaction reactors, and the promotion and application of various advanced technology gasifiers.
According to Cai Weici, there is no shortage of concerns about the rapid development of the machinery industry: the revitalization of the main body is weak and unsteady; the mode of growth has not changed quickly; the ability of independent innovation cannot meet the needs of structural upgrading; the bottleneck of the supply of major raw materials is becoming increasingly prominent. In short, the continuous development of the industry's ability to resist risks is still very fragile.
In the oil and chemical equipment manufacturing industry, the level of intelligence and quality of China's oil drilling rigs have yet to be improved. The variety of drilling rigs is relatively single and lacks the design and production capabilities of special drilling rigs. The overall technological level of geophysical exploration and logging equipment is far from the foreign products. There is no competitive advantage in the international market; from the perspective of petrochemical equipment, there is a lack of continuous innovation and the general petrochemical special equipment manufacturing capacity is surplus, while major equipment manufacturing capacity is insufficient. In terms of the industry as a whole, companies generally have weak R&D capabilities, low technical standards, lack of core technologies and high-quality products with independent intellectual property rights, lack of independent innovation capability, disparate research resources, lack of overall planning, and large numbers of companies and small scale enterprises. Respectively, the phenomenon of low-level redundant construction is serious, resulting in a waste of production capacity and a certain degree of disorderly competition in the industry.
In terms of imports and exports, according to Zheng Guowei, director of the Import Office of the former Ministry of Machinery Industry, despite the rapid growth in exports of petrochemical machinery products in China and the gradual increase in surplus in 2006, the situation is very good, but at the same time it should be noted that the current import and export of petrochemical machinery products in China The structure is still not ideal, the proportion of exports of self-owned brands and high-tech products is low, and the proportion of key components, technologies, and technologies for importing major equipment is low.
To this end, the industry must not only continuously update industrial equipment in accordance with current production needs, but also focus on the long-term and make up its mind to strengthen the construction of R&D means, R&D capabilities, and R&D conditions. Not only should we focus on the introduction of technology and talents, we must also be determined to nurture our own core technologies, R&D talents and high-tech talents. Only in this way can our development be based on sustainable development. Our ability to resist risks can have a certain degree of autonomy in today’s international competition.
2007 Outlook According to Cai Weici, in 2007 the total output value of the industrial machinery industry, industrial added value, and main business income will increase by about 20% from 2006, total profit will increase by about 20%, and total import and export will increase by about 20%. For the petrochemical equipment manufacturing industry, according to the prediction of the China Petroleum and Petrochemical Equipment Industry Association, 2007 will be an uncertain year. On the one hand, the world’s oil prices will still change substantially. Even though the current oil price has fallen sharply, the oil As a non-renewable energy source, the general trend of its price rise will not change, and it will be greatly affected by political factors, natural factors and economic factors. On the other hand, China's petrochemical equipment, especially oil drilling equipment, has experienced rapid growth in exports, and most of the export areas are developed countries and regions such as the United States and Canada. Many enterprises’ products are mainly exported, domestic demand is relatively weak, and industries and enterprises are relatively weak. The development of China depends more on the international market, which adds to many uncertainties.
According to the impact of the continuous drop in oil prices since August 2006, so far, the drop in oil prices has not had much impact on the oil drilling equipment industry. The major economic indicators continue to grow rapidly. The number of companies and total investment remains In constant growth. The refining and chemical equipment manufacturing industry is relatively sensitive. Since September 2006, there have been two consecutive losses in loss-making enterprises and total loss. The growth of major economic indicators has slowed down significantly. In 2007, the growth rate of the oil drilling equipment industry is expected to remain at this year's level, that is, the total industrial output value and product sales revenue will increase by more than 65%; the growth of the refining and chemical equipment industry will tend to slow down, and the total industrial output value and products The increase in sales revenue is between 25% and 30%; the increase in pressure vessels is relatively small at around 20%. The growth rate of the whole industry in 2007 could reach approximately 38% to 40%.
The results of localization of general machinery have been fruitful. In 2006, China's general machinery manufacturing industry achieved fruitful results in the major equipment localization.
In March 2006, Wuxi Compressor Co., Ltd. introduced the technology of Japan's Kobe Steel to manufacture the first domestic KR60 series of large-scale reciprocating process compressors, settled in Changling Branch of Sinopec, and localized the large-scale process compressors of over 60 tons. It is beneficial to the development of China's petrochemical industry. In April 2006, 19 fly-ball large-welded all-welded forged steel pipe ball valves developed by Sichuan Zigong High-Pressure Valve Co., Ltd. were transported to the West-East Gas Pipeline construction site. This is the first time that the West-East Gas Pipeline Project has adopted domestically produced large-caliber boreholes. All-welded forged steel ball valve. In September 2006, Hangzhou Oxygen signed a signing ceremony for Baosteel's 60,000 cubic meters/space-time plant in Hangzhou. This is the first set of large-scale complete air separation equipment in Hangzhou Oxygen and even China, using its own technology and autonomous integration, marking Hangzhou. The technical level of oxygen separation equipment has entered the international advanced ranks. In November 2006, Shaanxi Drum Group's large-scale blast furnace blower technology project successfully passed the argumentation from the metallurgy and petrochemical industries as well as universities and research institutes. The expert group believes that the localization technology plan for blast furnace blowers with a capacity of more than 4,000 cubic meters provided by Shaanxi Drum is advanced and feasible, indicating that China has a design and manufacturing capacity for large blowers with a capacity of 4,000 to 5,800 cubic meters.
From January to November 2006, according to statistics from the China General Machinery Industry Association on 4,074 enterprises above designated size, the industry's total industrial output value has reached 204.019 billion yuan, an increase of 26.69% year-on-year, of which new product output value is 27.058 billion yuan, a year-on-year increase of 28.39%. Accumulated industrial output value reached 1979.69 billion yuan, an increase of 27.73%; export delivery value of 36.403 billion yuan, an increase of 44.46%; completed industrial added value of 54.991 billion yuan, an increase of 23.98%; realized sales revenue of 196.131 billion yuan, year-on-year growth 27.7%; total profits and taxes reached 35.701 billion yuan, an increase of 23.96% over the same period last year.
From January to November 2006, petrochemical general machinery imports and exports According to customs statistics, from January to November 2006, the total import and export volume of the petrochemical general machinery industry was US$36.872 billion, an increase of 25.97% year-on-year, exceeding the total import and export volume for the year 2005. 4.596 billion U.S. dollars. Among them, imports were 15.625 billion U.S. dollars, up 12.62%; exports were 212.46 billion U.S. dollars, up 38.01%. Exports exceeded imports, with a surplus of 5.621 billion U.S. dollars, an increase of 1.52 billion U.S. dollars.
After the import and export of the petrochemical general machinery industry first realized a surplus in 2005, the growth rate of exports was higher than that of imports, and the trade surplus gradually expanded. The situation was very good.
From January to November of 2006, the export growth rate of the whole industry increased by 8.62% year-on-year, and the export of all major products increased rapidly. Among them, petrochemical equipment (including various metal containers) exported 709 million US dollars, an increase of 54.89%; oil drilling equipment parts exported 626 million US dollars, an increase of 99.57%; various pump exports 1.057 billion US dollars, an increase of 34.2%; gas compressor Exports of 667 million U.S. dollars, an increase of 22.68%; exports of gas separation equipment of 0.35 billion U.S. dollars, up 92.01%; environmental protection equipment exports of 122 million U.S. dollars, up 24.75%; refrigeration and air-conditioning equipment exports of 2.908 billion U.S. dollars, up 50.96%; plastic machinery exports of 529 million U.S. dollars , an increase of 36.41%.
The main reasons for the rapid growth of exports are as follows: First, the world economy and international trade continue to grow; Second, the international petrochemical general machinery manufacturing industry has accelerated its transfer to China, and foreign-funded enterprises have experienced strong export growth; Third, China's positive effect after China's accession to the WTO, a large number of private enterprises Acquiring the right to operate foreign trade, exports have grown rapidly (such as various pumps, plastic machinery, etc.); Fourth, production companies have actively explored the international market and improved export growth methods, especially a number of key domestic companies, focusing on developing their own brands and optimizing export products. Structure, strengthening marketing services, has achieved remarkable results.
Imports in the whole industry increased by 13.72 percentage points year-on-year in 2006. Except that a small number of products were imported year-on-year, most of the products imported grew. Among them, petrochemical equipment (including various metal containers) imported 765 million US dollars, an increase of 19.29%; oil drilling equipment parts import 118 million US dollars, an increase of 25.28%; various pump imports 1.268 billion US dollars, an increase of 26.49%; gas compressor Imports of 1.193 billion US dollars, an increase of 44.53%; environmental protection equipment imports 588 million US dollars, an increase of 18.61%; refrigeration and air conditioning equipment imports 779 million US dollars, an increase of 0.83%; plastic machinery imports 1.568 billion US dollars, an increase of 1.17%. The decrease in imports was mainly due to gas separation equipment, with imports of US$58 million, down by 20.96%.
The main reason for continued import growth is strong domestic demand.
10 major events in equipment manufacturing industry in 2006 In 2006, the country’s emphasis on localization of major equipment and a favorable market environment brought unprecedented opportunities for development in the chemical equipment manufacturing industry. Hot events and hot news throughout the year. In order to summarize and review the tremendous achievements made by the chemical equipment manufacturing industry in the past year, the “equipment and control” version of the China Chemical Industry Co., Ltd. launched 10 major events related to the industry in 2006.
The 6th and 8th documents of the State Council promulgated the document of the State Council on the 6th and the 8th document issued by the State Council on February 7, issued by the State Council on Issuing the Implementation of the National Medium and Long-Term Scientific and Technological Development Plan Outline (2006-2020). On the 13th of the month, Document No. 8 of the State Council - "Several Opinions of the State Council on Accelerating the Revitalization of the Equipment Manufacturing Industry" was issued. The two documents are the programmatic documents for the accelerated development of China's equipment manufacturing industry in the coming years.
The first batch of domestically produced forged steel ball valves was used on the West-East Gas Transmission. On April 8th, the first batch of 19 large-caliber all-welded forged steel pipe ball valves manufactured by Sichuan Zigong High-Pressure Valve Co., Ltd. were shipped to the West-East Gas Pipeline Huaiyang. ) - Wu (Han) pipeline construction site. This is the first time that the West-East Gas Pipeline Project adopts domestically produced products of this type, which shows that the manufacturing technology of China's large-caliber fully-welded forged steel pipe ball valve has reached the international level and is another example of the nationalization of major equipment in China's large-scale projects.
The first Shell oil-to-coal conversion plant was put into production for Shell's first set of coal gasification to produce an ammonia plant, and it was successfully started in Hubei Shuanghuan Technology Co., Ltd. on May 17. The device is the core device of double-ring oil to coal, and its core equipment is Shell pulverized coal gasifier. It is the first project of Shell coal gasification technology settled in China, and has a positive reference for the selection of raw materials for China's synthetic ammonia production process.
Two "10th Five-Year" National Major Technical Equipment Development Projects Passed Acceptance On May 24th, the "Key Equipment Development Project for Complete Sets of Radial Tires and Engineering Radial Tires" passed the national acceptance in Tianjin. The successful implementation of this project enabled us to have The ability to supply complete sets of equipment to the radial tire production enterprise and supply key equipment to the engineering radial tire production enterprise; on September 6, the “large-scale fertilizer equipment research and development project” passed the national acceptance in Dezhou, Shandong Province, and the project was developed with The core technology and complete sets of equipment for large-scale chemical fertilizers with independent intellectual property rights have enabled the first set of autogenous production of 300,000-ton synthetic ammonia plants using coal as raw materials.
The largest domestic air compressor unit was born in the early June of Shenmgu. Shenyang Blower Group was the compressor group H596 developed for the 52,000 air separation unit of Henan Zhongyuan Dahua Co., Ltd. and successfully obtained the test of medium and low pressure cylinders. The unit is currently the country's largest air-pressure equipment, marking the development of a large drum compressor unit has reached a new height.
The world's first single-heavy coal liquefaction reactor designed and manufactured by China Yizhong Group was successfully installed in Shenhua liquefaction of 2,000 tons of hydrogenation reactor. After passing the final hydrostatic test in 2006, it successfully completed the lifting on June 17th. . The reactor is the core unit of the first production line in the first phase of the coal direct liquefaction project of the Shenhua Group, with a total mass of 2,250 tons. It is the first time in the country and in the world to complete the installation of such a super-quality reactor.
Xi'an Conference and Major Equipment Autonomization Experience Exchange Conference Held On June 19, the State Council held a working conference to revitalize the equipment manufacturing industry in Xi'an. Zeng Peiyan, vice premier of the State Council, pointed out that it is necessary to strengthen organizational leadership, improve the institutional mechanisms, improve policies and regulations, and achieve breakthroughs in major technological equipment in key areas as soon as possible. On August 28th, the National Development and Reform Commission held a national experience exchange conference on major technologies and equipment in the northeast. Zhang Guobao, deputy director of the National Development and Reform Commission and director of the State Council’s Zhenxing Northeast Office, revolved around the achievements and experience of China’s major technological equipment autonomy in recent years, the current outstanding issues, a series of support policies and measures introduced by the state, and the next focus of work. Systematic summary and elaboration.
The radial tire vulcanizing machine was awarded the China Famous Brand. In September, the Licensing of Guilin Rubber Machinery Factory and the dual-wheel radial tire vulcanizing machine of Fujian Huaxun Automatic Control Technology Co., Ltd. were both awarded the title of “China Top Brand Product” and realized the rubber machinery in China. The zero breakthrough in China's famous brand in the industry has greatly promoted the brand strategy of China's rubber machinery industry.
A batch of domestically produced major petrochemical equipment used in Maoming to produce a million tons ethylene project invested 8.1 billion yuan in Maoming's 1 million tons/year ethylene modification and expansion project was officially completed and put into operation on November 18. It was the first in China to be put into production during the “Eleventh Five-Year Plan” period. One million tons ethylene project. The project achieved the localization of a series of major petrochemical equipment such as 640,000 tpa ethylene cracker compressors, 300,000 tpa polypropylene loop reactors, and 135,000 tpa ethylene cracking furnaces, including newly-built cracking equipment. The rate reached 87.8%.
The 1 million-ton PTA extension plant in Yangzi was put into operation On November 18th, the 450,000-ton/year PTA production facility that Yangzi Petrochemical expanded over more than two years was completed and put into operation, making Yangzi Petrochemical the first PTA company with a capacity of more than 1 million tons. For the subsequent construction of Yizheng's 1 million-ton PTA project, it provided experience for localization of major equipment. On the same day, Sinopec's 1 million tons/year PTA complete set of technology packages passed the identification.

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