"Excellent Power, International Yuchai"
In less than 10 years, this loud slogan, along with the geographical expansion of Yuchai's machines throughout the country and even in the world, has achieved a rapid increase in its outstanding quality.
Since the introduction of the outstanding performance management model in 2003, Guangxi Yuchai Machinery Co., Ltd. has been awarded the title of Advanced Enterprise in Implementing the Outstanding Performance Model for the 8th consecutive year; it won the “National Quality Management Award†in 2005 and the “Quality Benchmark for Industrial Enterprises†in 2012. The honorable title of Advanced Enterprise in Implementing the Outstanding Performance Model across the country. It is worth mentioning that after taking the Guangxi Science and Technology Industry's only top award, the Guangxi Science and Technology Award for Special Contribution, on September 29, 2012, the company recaptured the first “quality of Guangxi Zhuang Autonomous Region Chairman†on October 29th. prize".
More than that. Yuchai Co., Ltd. also takes the mission of “giving excellence and leadership to meet the public's demand for power†as its corporate mission, and through the dissemination of its own successful experience in quality control, it has driven the improvement of the operating quality of surrounding supporting industrial clusters, supply systems, and service systems. The “Qing-Xiang-Qiang†strategic implementation injects excellent driving force and sets an industry benchmark in quality management and other aspects.
Technological Innovation Laids Endogenous Power
On September 29, 2012, at the regional science and technology innovation conference convened by the party committee and government of the autonomous region, Yuchai Corporation’s “YC6L series diesel engine research, development and application†project won the highest award for science and technology of the autonomous region's government - Guangxi special contribution to science and technology Award, awarded 1 million yuan. This is the only award-winning enterprise in our district. Yuchai once again perfectly achieved the advancement in technology research and development.
Achievements have benefited from Yuchai’s unremitting pursuit of technological innovation. From the introduction, digestion and absorption to independent innovation, Yuchai's innovation has been recognized for many years. From the birth of the first domestic engine that meets the National III, National IV, and National V emission standards to the first vehicle diesel engine YC6L-60 that meets Euro VI emission regulations in Yuchai, Yuchai continues to surprise the industry. At the same time, it also leads the engine industry from China manufacturing step by step to China's creation, from China's first to the world's leading.
By 2015, the research and development level will reach the level of “China No. 1 and the world’s top 5†– this is Yuchai’s goal set in technological innovation. To this end, Yuchai has continuously expanded its own scientific research team. In 2007, Yuchai Corporation established the Yuchai Engineering Research Institute with leading domestic level and owns two research bases in Nanning and Yulin. Through the cooperation with Tsinghua University, Tianjin University, Huazhong University of Science and Technology and British Brunel University, we have established more than 10 domestic and overseas product technology R&D centers. In 2008, Yuchai joint-stock company passed the national “high-tech enterprise†certification; in 2010, Yuchai Joint-stock Company became the only relying on the construction unit of the RMB 100 billion industrial internal combustion engine R&D center in Guangxi; in 2011, 729 national certified enterprise technology centers in the country. In the evaluation, Yuchai Corporation's technology center ranked 36th, ranking first in the engine industry. In 2011, the “National Engineering Laboratory†representing the highest level of energy-saving and environmentally-friendly internal combustion engine in China’s internal combustion engine industry settled in Yuchai. Bear the construction responsibility.
Yuchai Co., Ltd. has successively undertaken 7 national "863" projects such as technology development for heavy-duty commercial vehicle diesel engines, CNG engine development for large-scale buses, diesel engine development technology for passenger vehicles, and research and development of diesel engines for passenger vehicles hybrid vehicles, and participated in the formulation of 29 national industry standards. At present, Yuchai has created leading advantages in the fields of emission, combustion, energy saving and consumption reduction, and mastered the core R&D and manufacturing technologies that are leading domestically and internationally, such as hybrid powertrains, gas engine assemblies, and EFI systems.
Quality control and control
In recent years, Guangxi has actively pursued the strategy of “rejuvenating Guangxi by qualityâ€. Riding on this shareholder style, Yuchai Corporation further strengthened its own quality control.
Within the company, Yuchai Joint Stock Company has determined the quality concept of "zero defect and zero tolerance" and the quality policy of "professional, lean, innovative, and piloting", emphasizing that employees do things well for the first time, and the entire manufacturing process will not be manufactured. , do not pass on, do not accept quality defects; build a sound quality system and quality responsibility mechanism, improve the development of new products, the establishment of quality control system, the control of the target of new product development process to complete, form a quality performance rewards and punishments program, quality objectives, responsibility and Evaluation methods, quality responsibility warning management regulations, quality cost over budget target assessment plan, compensation and refund machine and external fault handling responsibility assessment management methods and other five quality accountability and assessment system.
Outside the company, Yuchai Joint-stock Company actively cooperated with many departments such as procurement, manufacturing, R&D, etc., reviewed suppliers, organized several suppliers to Yuchai to conduct face-to-face discussions, and dispatched personnel to support and assist key suppliers. The on-site audit confirms that the quality control work of the supplier will be moved forward. Through years of hard work, at present, both Yuchai's internal and external quality failure closed-loop rates have increased substantially.
The manufacturing process is the direct process of product quality. How to ensure that the process is stable and controlled, and improving product consistency is critical. On the one hand, the company dispatches quality commissioners qualified with quality chief engineers to the production site to monitor, communicate, coordinate, organize and handle product quality, assembly, processes, and parts quality problems; on the other hand, the company introduced lean in 2011. In order to reduce the production costs, increase production efficiency, and optimize the logistics route, manufacturing has initially established a continuous improvement system for lean manufacturing. In May 2012, the lean manufacturing of Yuchai Joint Stock Company entered the stage of deepening promotion, that is, on the basis of the first stage, comprehensively promoted lean manufacturing, and expanded to cover research and development, quality, etc., and gradually realize the progress from traditional extensive management to lean management. The adoption of pull-type production, the use of internationally advanced quality management tools and methods, and full consideration of quality, cost, efficiency, safety, and ergonomics, and organic integration of production management systems, inspection and inspection systems, and quality control systems. Production management is highly efficient and orderly, and quality problems are greatly reduced.
Talented personnel activate enterprise power
Business is a ship, and talent is a sail. In recent years, Yuchai Co., Ltd. has focused on the transformation and upgrading of industries and continuously increased the input of manpower, manufacturing equipment, and information management to stimulate the new vitality of Yuchai's development.
In order to retain talents and give full play to its talents, Yuchai Co., Ltd. has adopted a series of talent incentive measures: in terms of materials, it has established a salary system for negotiating wages for top-notch talents, an annual salary system, an agreement purchase system, and top-notch talents. From 100,000 yuan to 300,000 yuan in subsidies for the purchase of homes, Yuchai spent a total of 1 million yuan for three consecutive years to reward workers' technicians. For non-material aspects, in addition to establishing a comprehensive and comprehensive communication mechanism with both leadership and employees in mind, the company also provides talents with training in academic qualifications, and establishes postgraduate study classes with Huazhong University of Science and Technology, Hunan University, Zhongshan University, etc. . Although Yuchai lived at a disadvantage, the brain drain rate has been kept below 2%, far below the level of the industry. At present, Yuchai Corporation has 28 doctors and 210 masters, accounting for 23.3% of professional and technical personnel.
In addition, Yuchai Co., Ltd. also fully considers the medium and long-term strategic goals and the needs and expectations of related parties, invests a lot of funds, builds a complete infrastructure, and effectively deploys advanced technology and efficient equipment and facilities. Now, the company has total equipment assets of 3.9 billion yuan and over 9900 sets of equipment, including 1,147 sets of high-grade, precision, and numerical control equipment, imported equipment, international advanced level casting centers and machining centers, and overall equipment level and technical level in China. Peers are in a leading position.
Informatization, as a powerful means of boosting the development of enterprises, has also been used flexibly by Yuchai Corporation for production and operations. So far, the company has built a fiber backbone ring network, with multiple gigabit links at each aggregation point to access the backbone ring network; and has information, R&D, digital manufacturing, and workshop information based on the ERP system (SAP R/3). , supplier management, customer relationship management, workflow and content management platform and other professional sectors; built a "data center", "Yuchai private cloud", to achieve "two places three centers" disaster recovery application center.
Shijiazhuang Zhongjia Slurry Pump Co.,Ltd. , https://www.zhongjiapump.com