- Model NO.: SX142
- Hardness: Soft Tooth Surface
- Manufacturing Method: Cast Gear
- Material: Cast Steel
- Delivery Time: 30 Days
- Trademark: Pingdu Sanxing/ Customer′s Brand
- Specification: as per customer′s drawing
- HS Code: 7325
- Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
- Gear Position: External Gear
- Toothed Portion Shape: Spur Gear
- Type: Worm And Wormwheel
- OEM/ODM: Ok
- Transport Package: Wood Case/ Iron Case/Carton/Pallet
- Origin: Qingdao China
1.Description:
| 1 | Specfication | Customized |
| 2 | Type | Helical teeh |
| 3 | Material | 45#,C8620,SUS304,20CrMnTi etc. |
| 4 | Treatment | Heat treatments,Nitrocarburizing,Polishing |
| 5 | Delivery Date | 5-10days for samples(1-20pcs),25-30days for production(100-500pcs) |
2.Scope of Supply:
a) Dimension reportÂ
b) Profile reportÂ
c) Chemical treatment reportÂ
d) Material certificate
3.Delivery Time:
|
Samples: Â | |
| Samples quantity | 1-10pcs |
| Samples delivery date | 5-10days |
|
Mass Production: Â | |
| 100pcs -Â 500pcs | 15-20days |
| 500pcs-1000pcs | 30days |
| 5Kpcs | 45days |
|
Packing: Â | |
| Inner packing | Blister box |
| Outer Packing | Standard cartons |
4.Our Services
e) OEM:According to your drawings and samples requirements.
f) Small order is accepted.
g) Statisfied quality.
h) Comprenhive and efficient after-sale service
5. FAQ
Q&A:
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| 1 | Q | Can you make as per custom drawings? |
| A | Yes | |
| 2 | Q | If  only sample without drawing,what can you do for me ? |
| A | We will measure the sample and make a operating drawing for your confirmation before manufacturing | |
| 3 | Q | How to ensure the quality? |
| A | IQC for raw material. | |
| Monitor the quality of products during production,we have the in-process checking and sampling system. | ||
| FQC for product appearance,dimension,hardness,accuracy. | ||
| 4 | Q | Inspection reports? |
| A | Profile report | |
| Chemical treatment report | ||
| Material certificate | ||
| 5 | Q | After-sales service? |
| A | Goods are sold with money-back guarantee | |
| If the products can not be used due to our products quality problems that we will remake the products for you or refund the payment |
6. Material Available
| Stainless Steel | SS201,SS301, SS303, SS304, SS316, SS416 etc. |
| Steel | mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45# etc. |
| Brass | HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90 etc. |
| Copper | C11000,C12000,C12000 C36000 etc. |
| Aluminum | AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc. |
| Iron | 1213, 12L14, 1215 etc. |
| Plastic | ABS, PC, POM, Delrin, Nylon, Teflon, PP, Peek etc. |
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7. Surface Finish:
| Aluminum parts | Stainless Steel parts | Steel | Plastic |
| Clear Anodized | Polishing | Zinc plating | Plating gold (ABS) |
| Color Anodized | Passivating | Oxide black | Painting |
| Sandblast Anodized | Sandblasting | Nickel plating | Brushing (Acylic) |
| Chemical Film | Laser engraving | Chrome plating | Laser engraving |
| Brushing | Â | Carburized | Â |
| Polishing | Â | Hot treatment | Â |
| Chroming | Â | Powder Coated | Â |
8. Capabilities of Gears and Splines
| Item | Internal Gears and Internal Splines | External Gears and External Splines | ||||
| Milled | Shaped | Ground | Hobbed | Milled | Ground | |
| Max O.D. | 2500 mm | |||||
| Min I.D.(mm) | 30 | 320 | 20 | |||
| Max Face Width(mm) | 500 | 1480 | ||||
| Max DP | 1 | 0.5 | 1 | 0.5 | ||
| Max Module(mm) | 26 | 45 | 26 | 45 | ||
| AGMA/ DIN Level | DIN Class 8 | DIN Class 4 | DIN Class 8 | DIN Class 4 | ||
| Tooth Finish | Ra 3.2 | Ra 0.6 | Ra 3.2 | Ra 0.6 | ||
| Max Helix Angle | ±22.5° | ±45° | ||||
With professional gears inspection team and strict testing process, we are sure to provide you with high quality gears.
9. Capacity
| CNC Turning | φ0.5 - φ300 * 750 mm | +/-0.005 mm |
| CNC Milling | 510 * 1020 * 500 mm(max) | +/-0.01 mm |
| CNC Stamping | 1000 * 1000 mm(max) | +/-0.05 mm |
| Drawing Format | Auto CAD, Solid works, Pro/E, PDF. | |
| Test Equipment | D measurement instrument, Projector, CMM, Altimeter, Micrometer, Thread Gages, Calipers, Pin Gauge etc. | |
10. QUALITY CONTROL PROCESS:
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1)Â Â Â Â Â Â Inspecting the raw material --(QC)
2)Â Â Â Â Â Â Checking the details before the Production Line operated
3)Â Â Â Â Â Â Have full inspection and routing inspection during mass production---In process quality control (IPQC)
4)Â Â Â Â Â Â Checking the gears after production finished---- (FQC)
5)Â Â Â Â Â Â Checking the gears after they are finished-----Outgoing quality control (OQC)
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